Solutions
Each solution solves one specific operational problem and connects with the others as you grow. Start with your most pressing issue; expand once the first system has proven its value.
Production
The layer between planning and the machines: turn the daily plan into executed orders — and report what actually happened, hour by hour.
Your ERP decides what to make; your machines decide what actually happens. MES is the missing layer in between: it dispatches work orders to the line, guides operators with paperless instructions, counts every unit and every minute of downtime — so planning, management and your customers work from one version of the truth.
Master data (BOM, routings) must be cleaned up first — we help you do it before go-live, not after.
Logistics
Know where every pallet, box and batch is — and make the fastest path from receiving to line-side the default path.
Most factory warehouses run on Excel, habit and memory — until one stock miss stops the line. A WMS replaces all three with barcode-driven tasks: receiving checks, guided put-away, enforced FIFO/FEFO, picking with scan verification, and cycle counts that keep the system honest without shutting the warehouse down.
A WMS rewards discipline — item master and locations must be correct from day one. We budget that work into the project.
Machines
Make a 20-year-old machine report for duty: status, counts, cycles, temperature, energy — live, with alerts.
You do not need new machines to start a smart factory. A counter pulse, a current sensor or a small edge gateway is enough to make legacy equipment report status automatically. Data flows to a live board per line, per shift — and the moment something drifts, the right person gets an alert instead of a surprise.
Sensors are cheap, but alert fatigue is real — we start with thresholds your team will actually respect.
Quality & Maintenance
AI only where the math pays for itself — inspection, maintenance, forecasting — piloted against a baseline before anything scales.
AI in a factory is not magic; it is statistics with discipline. We deploy it where a measurable baseline exists and a model can beat it: catching visual defects before packing, hearing the early signature of a failing bearing, forecasting demand and material needs. Every deployment starts as a pilot with an agreed baseline — if the model cannot beat it, we say so and stop.
We will tell you honestly if you do not yet have the data — and what to start collecting this quarter.
Foundations
The boring layer that makes the smart layer safe: one data spine, one access model, one network you can defend.
MES, WMS, sensors and ERP each speak their own dialect. Left alone, you get CSV exports and shadow spreadsheets. We build the data spine between them — collect, model, store, serve — and secure the factory network that carries it, so an infection in the office network cannot reach the line.
Security without access discipline is theater — we design roles with your team, not for them.
Legacy
Retire the Excel macros, Access databases and end-of-life systems that hold production hostage — without stopping the line.
Somewhere in your plant, a business-critical system runs on one person's laptop, an expired license and a 2007 Access database. Everyone is afraid to touch it. We move it to maintainable, documented software with the discipline the line requires: like-for-like first, improvements second, parallel runs, and a cutover plan built around your shutdown calendar.
If the old system still serves you well, we will say “don’t touch it” — and help you protect it instead. Modernization is a means, not a rite of passage.
Architecture
Each system works alone; the payoff compounds when they share data. A typical architecture for our clients:
IIoT on machines and warehouse — status, counts, energy.
MES runs the line; WMS feeds it with the right material.
Data platform + applied AI: dashboards, forecasts, alerts.
ERP underneath — plans, purchasing, finance — connected to every layer.
The Path
Free 60 minutes at your plant or online. You keep the priority map.
One line, 2–4 weeks, agreed metrics. Fixed scope, honest numbers.
Site-wide rollout with an SLA — and your team trained to own it.
60 minutes, at your factory or online. You receive our notes and a prioritized improvement map — free, with no obligation.