INDUSTRIES · AUTOMOTIVE PARTS

IATF-grade discipline, engineered into the daily routine.

Automotive customers measure everything: PPM, OTIF, traceability response time. The paperwork is as demanding as the machining. We build the production records, error-proofing and monitoring that keep OEM scorecards — and auditors — satisfied without drowning your team in forms.

Trusted by 100+ businesses …10 years delivering for Japanese companies, across 9+ countries
01
Where this industry bleeds

Automotive Parts — four ways margin leaks out

Traceability requests arrive with a deadline

An OEM quality alert gives you days — sometimes hours — to isolate suspect units. Paper genealogy cannot win that race.

PPM scorecards punish every escape

Without unit-level records, containment is broad, claims are hard to dispute, and 8D reports take days.

Poka-yoke depends on attention

Manual checks degrade over a long shift. One missed verification is one customer complaint away.

OEE is a negotiation, not a number

Downtime and changeovers are estimated. Two departments bring two numbers to the Monday meeting.

02
Standards we build for

We align production records with the documentation discipline your audits require:

IATF 16949

Automotive QMS documentation discipline

Production records, traceability and CAPA trails kept to audit standard.

PPAP / PSW

Production part approval support

Process evidence — parameters, verification results — captured per run for submissions.

AIAG core tools

FMEA · SPC · MSA alignment

SPC dashboards fed by real measurements; MSA studies supported by collected data.

Customer CSR

Customer-specific requirements

Trace formats and response SLAs configured per OEM program.

03
Typical stack

How the six systems show up here

MES

Unit and lot genealogy, e-records for PPAP and audits, plan-vs-actual by shift.

IIOT

Press, welding and CNC monitoring; torque and pressure verification capture at the station.

AI

Assembly verification (presence, orientation) and anomaly detection on process signals.

DATA

PPM by customer and program, SPC charts, OTIF dashboards — ready for Monday meetings.

→ See the six systems behind these results →
04
Quick wins, 30–60 days
1

Electronic production board for one cell

Counts, downtime and scrap auto-captured — the Monday OEE argument ends.

2

Verification capture at the station

Torque, pressure and vision-check results bound to unit IDs — poka-yoke becomes provable.

3

PPM dashboard by customer

Escapes, claims and containment visible monthly — before the OEM scorecard surprises you.

05
A typical engagement

Four phases, planned around production

  1. 1

    Free diagnosis mapped to your IATF/CSR pain points

  2. 2

    Pilot: e-board + verification capture on one cell

  3. 3

    Genealogy site-wide, SPC dashboards, OEM trace formats

  4. 4

    Rollout with SLA — team trained to run audits without fear

What it moves
PPM by program Trace response time OEE by shift Audit findings closed
ALL INDUSTRIES

Industry FAQs

Our industry is not listed — do you still help?

Most likely, yes. Machines, materials, people and time behave the same in ceramics as in coffee. Book the free diagnosis; if we are not the right fit, we will say so and point you to someone who is.

Can you align with our certification body's requirements?

Yes — HACCP, ISO 22000, IATF 16949, sustainability schemes and buyer audits all reduce to documented, retrievable records. We configure the system to produce exactly those records, then invite your auditor to see them.

Do you work with plants outside Vietnam?

Yes — Vietnam and Japan are home bases, and we deliver in Thailand through regional partners. Diagnoses can run online, pilots need a plant visit.

We have multiple plants in different countries — can this scale?

That is one of our strengths: a pilot at one site, then a shared architecture rolled out site by site — with reporting your HQ can trust, in Japanese, Vietnamese or English.

Start here

Book a free plant assessment.

60 minutes, at your factory or online. You receive our notes and a prioritized improvement map — free, with no obligation.

What you get

  • A senior engineer and a bilingual consultant lead the session.
  • Reply within one business day, in Japanese, Vietnamese or English.
  • Fixed-scope pilot proposal within two weeks of the visit.
60-min Diagnosis
1-day To reply
2-weeks To proposal

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