SOLUTIONS · MES
MES sits between your plan and your machines: it dispatches orders, guides operators, counts everything and reports what actually happened — hour by hour, with reasons, not guesses.
WHAT IT IS
The layer between planning and the machines: turn the daily plan into executed orders — and report what actually happened, hour by hour.
Your ERP decides what to make; your machines decide what actually happens. MES is the missing layer in between: it dispatches work orders to the line, guides operators with paperless instructions, counts every unit and every minute of downtime — so planning, management and your customers work from one version of the truth.
PAIN → RELIEF
Output and downtime are written down by hand, then retyped into Excel
Counters, stops and reason codes captured automatically at the machine
OEE is estimated in Monday meetings — two departments, two numbers
OEE computed by the system — one number for everyone, all day
A traceability request takes days of digging through batch sheets
Lot genealogy answered in one click — forward and backward
WHAT YOU GET
A DAY ON THE FLOOR
MES pulls today’s orders to each station — operators see specs and drawings, not paper.
The operator taps a reason code — downtime is real before lunch, not on Friday’s report.
Trace report generated in minutes: materials, process steps, results and signatures.
HOW WE DEPLOY
Value stream, data sources, master data cleanup (BOM, routings) — the unglamorous work that makes MES stick.
Orders, counting, downtime and OEE live on one line — with metrics agreed before we start.
ERP and quality data connected, then site-wide rollout — the line never stops.
THE HONEST PART
WHAT TO EXPECT
We will not promise a magic OEE jump. We promise the number stops being an argument.
What it moves
WHERE THIS PAYS OFF
Audit-ready traceability. Freshness protected by the system.
Issue Map · Standards · Typical Solutions · Quick Wins 02 · ELECTRONICS · Electrical & ElectronicsSerial-level truth on lines that never stop.
Problem map · Standards · Typical stack · Quick wins 03 · AUTOMOTIVE · Automotive PartsIATF-grade discipline, engineered into the daily routine.
Problem map · Standards · Typical stack · Quick winsMES sits above the machines, and collection adapts per machine: PLC where it exists, a counter pulse or operator terminal where it does not. Deep PLC integration happens where it pays.
We start with what removes their paperwork — the terminal replaces the forms they hate. Adoption follows relief, not orders.
Yes — flat-file and API integration is routine work for us. Your ERP stays the master for materials, purchasing and finance.
Your calculations move into the system with you reviewing every rule; Excel becomes an export, not the source of truth.
60 minutes, at your factory or online. You receive our notes and a prioritized improvement map — free, with no obligation.