SOLUTIONS · Industrial IoT & Monitoring
Retrofit sensors and edge gateways give your existing machines a digital voice: status, counts, cycles, temperature, energy — live, with alerts instead of surprises.
WHAT IT IS
Make a 20-year-old machine report for duty: status, counts, cycles, temperature, energy — live, with alerts.
You do not need new machines to start a smart factory. A counter pulse, a current sensor or a small edge gateway is enough to make legacy equipment report status automatically. Data flows to a live board per line, per shift — and the moment something drifts, the right person gets an alert instead of a surprise.
PAIN → RELIEF
Downtime is estimated at the end of the shift
Machine status detected automatically, minute by minute
The afternoon slowdown is folklore
Cycle-time drift visible on the board, hour by hour
The electricity bill is one mystery number
Sub-metering per line — waste finally has an address
WHAT YOU GET
A DAY ON THE FLOOR
The gateway reads statuses — yesterday’s stops are already summarized for the morning meeting.
An alert reaches the shift lead’s phone — before the product suffers, not after.
kWh per line ranked — the top consumer becomes a conversation, not a mystery.
HOW WE DEPLOY
Two or three critical machines get sensors and a gateway — the smallest step with the loudest echo.
Signals calibrated against manual counts; alert thresholds tuned to what your team will respect.
Each new machine proves value before the next one joins — the rollout pays for itself as it grows.
THE HONEST PART
THE HONEST PART
Sensors are cheap; alert fatigue is not. We start with thresholds your team will respect — three good alerts beat thirty ignored ones.
What it moves
WHERE THIS PAYS OFF
Audit-ready traceability. Freshness protected by the system.
Issue Map · Standards · Typical Solutions · Quick Wins 02 · ELECTRONICS · Electrical & ElectronicsSerial-level truth on lines that never stop.
Problem map · Standards · Typical stack · Quick wins 03 · AUTOMOTIVE · Automotive PartsIATF-grade discipline, engineered into the daily routine.
Problem map · Standards · Typical stack · Quick winsYes: a current clamp or a photoelectric counter on a 20-year-old machine is enough to start. Deep integration comes later, where it pays.
The OT network is segmented from IT, and gateways are configured for outbound-only traffic, so there is no direct inbound path to your machines.
Your choice: an on-prem server or private cloud. Japanese clients usually start on-prem; the plant decides, not the vendor.
Sensors move with the machine; the gateway stays. Nothing you buy is stranded by one machine’s retirement.
60 minutes, at your factory or online. You receive our notes and a prioritized improvement map — free, with no obligation.