High volumes, short shelf lives, strict audits, and seasonal demand — food factories run on precision, not memory. We build systems that keep the story of every batch complete, from raw material intake to the cartons loaded onto the truck.
Lot history is scattered across paper, spreadsheets and people's memories. When a customer or regulator asks which finished batches used a specific raw-material lot, every hour of searching costs trust.
"First Expired, First Out" holds true only until a surge in volume occurs. Every time expired stock is discarded, it represents profit that had already been accounted for—and subsequently lost.
Paper sanitation checklists, temperature logs, and batch records—slow to record, slow to retrieve, and even slower to audit.
Whether it’s Tet, a harvest season, or a campaign to drive up sales volumes, the warehouse and production lines are pushed simultaneously—yet the plan sits in an Excel file that no one trusts when the pressure is on.
We develop production records robust enough to pass these audits—going far beyond mere window dressing:
Hazard analysis and critical control points
Automated CCP monitoring via sensors—covering temperature, metal detectors, and scales.
Food Safety Management
Fully documented process records, ready for certification and routine assessments.
Good Manufacturing Practice
Hygiene and production protocols embedded directly into digital checklists and SOPs.
Customer Traceability Expectations
Retailer and partner audits demand complete lot traceability; we turn the required data into a one-click report.
Electronic batch records, batch reports, CCP logging, and productivity tracking by line and shift.
FEFO execution, expiration control, and raw material batch tracking down to specific locations.
Cold chain and process temperature monitoring, energy consumption tracking by line, and predictive alerts for potential failures.
Audit-ready traceability reports consolidated from MES, WMS, and laboratory results.
Paper batch records transform into guided digital forms—complete, searchable, and audit-ready from day one.
Barcode-based picking instantly rejects incorrect batches—reducing inventory write-offs from the very first month.
Sensors and alert thresholds on existing cold rooms, so temperature excursions are caught before stock spoils.
Free on-site assessment, targeting specific HACCP/audit pain points
Pilot: electronic batch records + FEFO implementation on one production line and in one warehouse zone
Integration with ERP, lab systems, and customer traceability formats
Plant-wide rollout based on SLAs — team trained for handover
Audit-ready traceability. Freshness protected by the system.
02 · ELECTRONICSSerial-level truth on lines that never stop.
03 · AUTOMOTIVEIATF-grade discipline, engineered into the daily routine.
04 · PLASTICSEvery cycle counted, every mold earning its keep.
05 · COFFEEFrom farm intake to roasted bag — one lot ID all the way.
06 · FURNITUREEvery board counted, every kit complete, every site on time.
As long as you make a physical product, the physics stays the same: machines, materials, people, time. Tell us about your line, and we will tell you straight whether we are a fit.
→ Talk to usVery likely, yes. Machines, materials, people and run-time behave the same way whether you make ceramics or coffee. Book a free diagnostic; if we're not the right fit, we'll tell you straight and point you to someone who is.
Yes — HACCP, ISO 22000, IATF 16949, sustainability programmes and customer audits all come down to documented, traceable records. We configure the system to produce exactly those records, then invite your auditor to take a look.
Yes — Vietnam and Japan are our main bases, and we deliver in Thailand through a regional partner. The diagnostic can be run remotely; the pilot needs us on site at your factory.
That's one of our strengths: we pilot at one site, then roll the shared architecture out site by site — with reporting your head office can trust, in English, Japanese or Vietnamese.
60 minutes, at your factory or online. You receive our notes and a prioritized improvement map — free, with no obligation.