INDUSTRIES · ELECTRICAL & ELECTRONICS

Serial-level truth on lines that never stop.

Mixed-model assembly, thousands of serial numbers a day, test results trapped inside testers — electronics manufacturing runs or dies on data discipline. We connect the line, the tests and the traceability into one system your customers can audit.

Trusted by 100+ businesses …10 years delivering for Japanese companies, across 9+ countries
01
Where this industry bleeds

Electrical & Electronics — four ways margin leaks out

Test data never leaves the tester

Pass/fail results live in each rig's local memory. Yield analysis means USB sticks and retyping.

Yield drift is found at the end of shift

By the time first-pass yield drops, a hundred boards went through with the same wrong component or bad paste.

Serial traceability is partial at best

Box-level records exist; component-level genealogy — which firmware, which soldering station — rarely does. Customer audits notice.

Mixed-model chaos on the line

Changeovers between variants rely on operator attention. One missed toggle becomes a field failure.

02
Standards we build for

We build records and controls aligned with what your customers' audits actually check:

ISO 9001

Quality management system

Process records, calibration and CAPA trails kept systematically.

IPC-A-610

Workmanship acceptance standard

Inspection criteria digitized for consistent visual checks and AI training sets.

ESD S20.20

ESD control program

Compliance records — wrist straps, ionizer logs — captured digitally, audit-ready.

RoHS / QC 080000

Hazardous-substance compliance

Material declarations and supplier certificates linked to lot records.

03
Typical stack

How the six systems show up here

MES

Serial-number unit genealogy: components, firmware, test results, operators — bound to each unit.

IIoT

SMT/assembly line monitoring, tester integration via SECS/GEM or file capture, yield alerting.

AI

Visual inspection for solder joints and cosmetic defects; trained on your real defect classes.

DATA

Yield analytics by product, shift and component batch — one version of the truth.

→ See the six systems behind these results →
04
Quick wins, 30–60 days
1

Bind test results to serial numbers

A small agent per tester uploads results automatically — analysis becomes live, not forensic.

2

Andon alerts on yield drift

First-pass yield per line on a screen; a drop pages the shift lead within minutes.

3

SMT line OEE, live

Feeder-stop and changeover losses made visible on the biggest-loss machine first.

05
A typical engagement

Four moves, zero disruption

  1. 1

    Free diagnosis: map lines, testers and data dead-ends

  2. 2

    Pilot: serial binding + live yield on one line

  3. 3

    Extend genealogy to components and firmware; add AI vision where scrap pays

  4. 4

    Roll out with customer-audit reporting formats built in

What it moves
First-pass yield PPM to customer Unit trace time Tester coverage
ALL INDUSTRIES

Industry FAQs

Our industry is not listed — do you still help?

Most likely, yes. Machines, materials, people and time behave the same in ceramics as in coffee. Book the free diagnosis; if we are not the right fit, we will say so and point you to someone who is.

Can you align with our certification body's requirements?

Yes — HACCP, ISO 22000, IATF 16949, sustainability schemes and buyer audits all reduce to documented, retrievable records. We configure the system to produce exactly those records, then invite your auditor to see them.

Do you work with plants outside Vietnam?

Yes — Vietnam and Japan are home bases, and we deliver in Thailand through regional partners. Diagnoses can run online, pilots need a plant visit.

We have multiple plants in different countries — can this scale?

That is one of our strengths: a pilot at one site, then a shared architecture rolled out site by site — with reporting your HQ can trust, in Japanese, Vietnamese or English.

Start here

Book a free plant assessment.

60 minutes, at your factory or online. You receive our notes and a prioritized improvement map — free, with no obligation.

What you get

  • A senior engineer and a bilingual consultant lead the session.
  • Reply within one business day, in Japanese, Vietnamese or English.
  • Fixed-scope pilot proposal within two weeks of the visit.
60-min Diagnosis
1-day To reply
2-weeks To proposal

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